The Future of Packaging Production

Packaging has come a long way and bright minds are revealing their latest innovations. Read about robot arms, AI assisted manual palletizing and custom cases that might revolutionize the future of packaging production.

packaging industry

Packaging and its production has come a long way and bright minds are working on innovations that might positively affect the efficiency of packaging production in the future all around the world.

Olympus Controls showed their Universal Robots collaborative arm, combining articulated arm robots with Autonomous Mobile Robots (AMR), Comau developed the Mate exoskeleton to support operators by absorbing the weight of packages and reducing the toll repetitive tasks take on the human body. Faster transport time thanks to the Dane Technologies SmartDrive system, a collaboration of X-Pak’s space saving robot-based case erectors with ONExia’s loading, case taber and palletizer robot create a simplified system that has almost no changeover downtime.

Innovators are also working on a smarter support for mechanics and operators: John R. Henry discovered realwear’s “Android tablet in the eye” and is now awaiting the day when “every engineer and maintenance staff with be wearing them”. The device includes a camera, microphone and eyepiece with voice activation and lets its user take pictures or videos on command and send it off.
These all are just a few examples of what the future of packaging production might look like. Continue reading to learn more about even more developments that have high potential to shape the future of packaging production.

AI assisted manual palletizing

Last year ADLINK Technology presented their new artificial intelligence (AI) innovation for the optimization of manual packaging and palletizing. With their new technology hand scanning could be replaced by their AI, Internet of Things (IoT), metadata, WMS and ERP.

ADLink used a setup of dual pallets loaded with boxes observed by AI-enabled machine vision cameras to show off their system. A correctly placed box would be marked green on a large monitor whereas the wrongly loaded packages would appear red for the operator to switch with another one until the whole unit was marked with green indicators only.

The AI can take over the scanning of the packages so the palletizing process can be more efficient since operators could do their job loading the pallets quicker automating the scanning process and tacking away the obstruction of the hand scanning device. ADLink Edge Smart Pallet also ensures scanning accuracy with every package being digitised, reducing product loss especially through mis-scanned boxes or no-scans.

Smart Tech for a smarter industry

It is not only robots and AI in the future of packaging, the packaging cases themselves are also going through a change: With ecommerce on the rise plants are forced into high mix/low volume (HMLV) which requires a large variety of different case sizes. CMC’s CartonWrap system is an attempt to tackle the issue with custom sized and cut boxes that eliminates the padding material. The cases are highly customizable down to the shipping labels and custom color graphics.

We are excited to see what other innovations might be in the works already.
Do you know any other technologies we might have missed?

1 Comment

    17. November 2019 20:37

    Many thanks for the interesting article on the future of packaging production. Our company is heavily into the fulfillment of products, especially books, and discovered the ColomPac brand of packaging, which has become almost a household name in Europe. ColomPac’s packaging is amazing stuff! It assembles quickly, hardly ever needs tape thanks to its strong glue strips, boasts easy to open tear threads, and is climate friendly to boot. The company also sells its great packaging in the USA under Creative Cartons. Since using this packaging, we have saved a lot of time and materials; an important consideration in today’s fulfillment business.

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